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The double-layer rubber conveyor belt production line is an efficient and automated conveyor belt manufacturing equipment. It uses a double-layer flat vulcanizing machine as the core host, and is equipped with auxiliary devices such as belt blank guide, pad winding, clamping and stretching, and finished product winding. It can produce two conveyor belts simultaneously. Compared with traditional single-layer production lines, the double-layer structure design nearly doubles production efficiency, while limiting the increase in floor area, making it particularly suitable for large-scale, continuous conveyor belt production needs.
This production line is widely used in the manufacturing of conveyor belts in industries such as coal, mining, metallurgy, chemical, and building materials. It can produce conveyor belt products with different specifications and reinforcement materials according to customer needs.
working principle
The core workflow of the double-layer conveyor belt production line is as follows:
1. * * Strip guide opening * *: The upper and lower layers of strip are respectively guided open from the strip roll, and the padding is synchronously wound up
2. * * Automatic Overlapping * *: The strip is automatically overlapped with the assistance of the clamping device, ready to enter the host
3. * * Sulfurization molding * *: The double-layer flat vulcanizing machine vulcanizes the strip at a set temperature and pressure
4. * * Remove from the pot * *: After vulcanization is completed, the integrated pot removal device automatically separates the conveyor belt from the hot plate
5. * * Cooling coiling * *: The finished conveyor belt is automatically coiled after cooling and ready to leave the factory
The entire process is coordinated by an automatic control system to ensure the continuous and stable operation of each device.
application field
This production line is suitable for producing various types of fabric core conveyor belts, including:
-EP Conveyor Belt (Polyester Canvas Core)
-NN conveyor belt (nylon canvas core)
-CC conveyor belt (cotton canvas core)
The product is widely used in:
-Coal mining (underground and surface transportation)
-Metal mine transportation
-Port terminal loading and unloading
-Building materials and cement industry
-Coal transportation system in the power industry
-Chemical and metallurgical industries
Selection and Customization
According to customer requirements, the production line can be customized according to the following parameters:
|Customized Project | Optional Range|
|----------|----------|
|Hot plate specifications | 1000mm -3200mm (width) × 6000mm -16600mm (length)|
|Number of hot plate layers | 1 layer (standard)/2 layers (optional)|
|Hot plate spacing | 200mm-400mm|
|Maximum clamping force | 1000 kN -8000 kN|
|Control System | Standard PLC|
|Heating method | Steam heating/Electric heating/Thermal oil heating|
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